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Full steel drum production line
I. Uncooked materials usage/manufacturing capacity
Plate thickness (mm) | Finihed drums (pcs/T) | Production ability (kg/pc) | |
1.two | 41 | 21.5 | |
1.0B | Up and bottom covers 1.2 | 47 | 19 |
Drum body 1. | |||
1. | fifty | eighteen | |
0.9B | Up and base handles 1. | 54 | 16.eight |
Drum physique .9 | |||
0.nine | fifty six | sixteen.2 | |
.8 | 97 | ten.28 |
II. Full steel drum producing services
A. Entrance part tools
one. Decolier
two. Hydraulic Up-coiling device
three. Hydraulic supporter
four. Side deviation rectifying system
5. Sizing & flattening device
6. Reducing machine – for drum human body
seven. Slicing device – for waste sheet
eight. Arch shape guiding unit
9. Stac ept automobile
10. Hydraulic method
11. Electric powered handle technique
twelve. Top & Base cover conveyor unit
1.Hydraulic Up-Coiling Device
a) Up-Coiling Assist Platform is for storing steel coil and facillitate Material Feed Trolley for providing substance.
b) Materials Feed Trolley is used for carry steel coil.. It is operated with hydraulic program to drive cylinder for
reciprocating linear motion and equipment box to produce steel coil in parallel to the middle of uncoiling unit so as to
assure the repairing.
2.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor electricity: 5.0KW
d)Uncoiler capability: 10t
e)Inside of diameter: ¢470-520mm, Outside the house diameter: ≤¢1200
f)Equipment dimensions: 3900x1500x1940(mm), Total fat: 5T
3.Sizing &Flattening Equipment
Brief introduction:7 rollers doing work,servo automated sizing,worm and equipment change the leveled plate thickness.
Purpose:The clearances of up and down rollers can be altered by the higher hand-wheel whilst determine can be shown by dial indicator. The operation linear speed is adjusted step-less. It can be controlled by the signal of mid-bridge for high and low speed change.
Main technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
four. Cutting Machine
Operate: Lower the leveled metal plate into drum physique.
Principal technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor energy: 3.0KW
d)Chopping potential:≤20 times/min
e)Equipment measurement:1800x950x1500(mm),Complete weight: 3T
5.Hydraulic Station
Operate:Provide oil for the oil cylinder of decoiler, lifting gadget,uncoiling supporter,and overturn device to make certain stably operating.
Primary technics:
a)Motor energy:7.5KW
b)Device dimensions:800x800x1500(mm),Total excess weight: .5T
six.Electric powered Control Method
Perform: Control the decoiler,flattening machine and other front section equipments functioning.
B. Go over equipment
1. Prime & Base include mould
2. Double loc ept mould
3. 63T urgent device
4. 160T urgent device
five. Pre-coiling & Gluing device
1. Best & Base go over mould
Quick introduction:Outfitted with two sets of 160T pressing machines
Perform: Punching the base include
Main technics:
a)Motor energy:18.5KW
b)Wor ept potential:5-26 pcs/min
c)Machine dimension:2185x1420x3070(mm),Complete weight: fourteen.5T
two.Drum Injection Mould
Brief introduction: Equipped with one particular established of 63T urgent device
Double punching mould: punch oil filler and breathable mouth of the bottom cover.
Machine size: 710x480x300(mm)
Complete fat: .5T
Double loc ept mould: lock oil filler and breathable mouth of the bottom protect.
Device dimensions: 710x480x300(mm)
Complete excess weight: .5T
Principal technics:
a)Motor power: 11KW
b)Machine size :1800x1232x2550(mm)
c)Overall fat: 5.5T
three.Pre-Coiling & Gluing Equipment
Short introduction: Pre-coiling device for the bottom protect, cylinder press the cam to function, automated glue- spaying technique.It has positive aspects of security,stablity, sleek edging.
Main technics:
a)Equipment size:1600x1400x1350(mm)
b)Total excess weight: 4.5T
C. Middle segment tools
one. Stac ept table
two. Circle-rolling device
3. Seam welding device
4. Edging & Beading machine
5. Corrugation (W Rib) machine
6. Edge-curling device
seven. Express gadget
8. Electric manage method
9. Leakage chec ept machine
one.Circle-rolling Equipment
Brief introduction:3 rollers operating.
Main technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor power:1.5KW
e)Machine measurement:2200x750x1300(mm),Total weight: 1.5T
two.Seaming Equipment(BH-one hundred fifty-5Z)
Short instruction:This automatic seaming device dismisses the place welding method,it is our newly developed drum seaming machine.All of components adopts domestic superior raw substance,cupreous welding rollers.
Major technics:
a)Welding Machine potential:150KVA
b)Driving variety: pneumatic
c)Recent: alternating present
d)Frequency assortment: substantial frequency
e)Wor ept concept : contravariant
three.Edging&Beading Device
Limited introduction:controlled by PLC,hydraulic drive
Major technics:
a)Beading height:≤14mm
b)Drum top:894-905(mm)
c)Hydraulic program stress:8Mpa
d)Air pressure:.1Mpa
e)Equipment size:3700x700x1600(mm),Total weight: 5T
Hydraulic Station:
Primary technics:
a) Machine dimensions: 1800x860x1700 (mm)
b) Total fat: 1T
c) Motor electrical power: 22KW
four.Corrugation (W rib) Equipment
Limited introduction:managed by PLC,hydraulic push
Principal technics:
a)Corrugating height:≤3mm
b)W rib top:≤9mm
c)Drum height:884-895(mm)
d)W rib room:280mm
e)Motor energy:11KW
f)Device size:4500x650x2100(mm),Whole bodyweight: 7T
Hydraulic station:
a)Machine measurement:1800x860x1700(mm)
b)Whole bodyweight: 1T
c)Motor electrical power: 7.5KW
5.Edge-Curling Device
Short introduction:managed by PLC,hydraulic travel,7 layers edge curling.
Major technics:
a)Drum top:886-897(mm)
b)Motor power:45KW
c)Machine dimension:4800x1300x2200(mm),Complete weight: 13T
Hydraulic station:
a)Machine size:1800x860x1700(mm)
b)Overall excess weight: 1T
c)Motor energy: 7.5KW
six. Leakage Chec ept Machine
Limited introduction:Guide/automatic control,pneuma lock.
Principal technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum height:886-897(mm)
c)Force:.03Mpa
d) Machine dimensions:2530x700x1100(mm),Total weight: 2T
7.Multi-section Express Device
Quick introduction:Convey the drum body to be edged,beaded,Corrugated W rib strengthened and sealed base go over with PLC managing.
Primary technics:
a) Motor electrical power:4.0KW
b) Device measurement:11000x2100x1000(mm)
c) Complete weight: 3T
D. Rear segment tools
one. Front area trans-line
two. Degreasing & Phosphorization place
3. Washing & Drying area
4. Overturn equipment
five. Painting area
6. Front drum-separation device
7. Drying place right after portray
eight. Bck drum separation device
9. Air cooling technique
ten. Rear segment trans-line
11. Electrical management method
one. Degreasing & Phosphorization Place
Quick introduction: This element is used to transportation the drums,controlled by PLC, adopts spraying device to automatic cleanse the coil, phosphorize and washing the grease on the drums. The conveyor system adopts outstanding metal, inwalls are made of 1mm steel plate.
Major technics:
a)Device size:36000x2110x2060(mm)
b)Overall bodyweight: 30T
two. Washing & Drying Room
Short introduction:Drying the water on the floor of the drum, managed by PLC.The total machine adopts fuel heating gadgets.Fan is installed on the prime of the room, so that hot and cycling wind can be produced to pace up the drying.
Main technics:
a) Motor electrical power:25KW
b) Device dimensions:20000x1920x3600(mm)
c) Total excess weight: 25T
3.Portray Place(double colours)
Purpose: The conveyor unit is managed by PLC, rotating desk make the drums carefully, portray program paint the drums in & outdoors with the spray gun. A single coloration or various can be option. Method of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Manufacturer, Painting equipment is manufactured of Chang Jiang.
Primary technics:
a) Motor electricity: 55KW
b) Machine size: 7400x4990x3600(mm)
c) Total fat: 15T
four.Entrance Drum Distributor
Function: Transport the drums to the conveyor line of outside portray&stiffening room, the cylinder is controlled by PLC.
Principal technics:
a) Motor electrical power: 2.0KW
b) Machine dimension: 1500x1050x800(mm)
c) Overall weight: 1T
5.Drying Line after Painting
Function: The conveyor gadget is managed by PLC, adopts fuel heating inwall of the space is geared up with heating tubes. Fan is set up on the leading of the place, so that dry the paint.
Principal technics:
a) Motor electrical power: 35KW
b) Machine dimensions: 36000x2100x4300(mm)
c) Overall bodyweight: 30T
6.Down-drum Roller Trans-line
Purpose: The device transports the dried drums to the floor.
Main technics:
a) Motor power: 1.5KW
b) Machine dimensions:2000x900x800(mm)
c) Complete bodyweight: .3T
seven.Overturn Products
Perform: Modify the state of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.
Major technics:
a) Device size: 1400x690x850(mm)
b) Overall weight: .5T
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