Product Description
Farming equipment Aluminum belt pulley/Aluminum die casting belt pulley/Aluminum casting parts/farming equipment parts
Why Choose us
1. Own mould R&D team and mould making workshop.
2. Own factory to offer the reasonable prices and quick response.
3. Complete service from mould, production, heat treatment, surface treatment, assemble.
4. 20years experience for die casting.
5. Squeeze casting+T6 — to make the parts with lightweight and strong strength.
Process | Aluminum Die casting, Squeeze casting+T6, Zinc Alloy die casting,CNC machining, Turning |
Equipment | Cold chamber die casting machine:200T/280T/400T/600T/800T/1100T.CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding |
Material | A319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, 44300, 46000, AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7 ect. Squeeze Casting: A356+T6, A356.2+T6, AlSi9Mg+T6, Zl108+T6, AlTi-Alloy+T6 |
Surface | Trimming, Deburring,Polishing, Shot blasting, Sand blasting,Tumbling, Powder coating, Anodizing, Chrome, Zinc, Electrophoresis, Passivation, Chemical coating. |
Software Assistance | Pro-e/Solid work/UG/Auto CAD/CATIA |
Products Application | Automotive industry, Bicycle and motorcycle, Door and windows and furniture, Household appliance, Gas meter, Power tool,LED lighting, Medical instrument parts, ect. |
Aluminum Lightweight Production–Squeeze casting
We have developed the process of squeeze casting successfully. After T6 treatment, parts will be same level of strength and hardness as forging, but not need so much machining jobs, then finally realized the high strength and light weight of production.
Process introduction
-Integrated the advantages of forging and die casting.
-Parts forming under vacuum & high pressure conditions.
-Parts are made with very high density, very strong strength & hardness after T6.
-Roughness of parts are as same as the die casting.
-Precision with no more machining for some complex structure
Why Choose us?
1. Own mould R&D team and mould making workshop.
2. Own factory to offer the reasonable prices and quick response.
3. Complete service from mould, production, heat treatment, surface treatment, assemble.
4. 20years experience for die casting.
5. Squeeze casting+T6 — to make the parts with lightweight and strong strength.
Certifications
Company Profile
As a manufacturer, it is a great advantage to have our own moulds workshop, to make the perfect parts by saving time and costs. Set with full machines and skilled team, we can finish moulds very quickly for some big project with more than 50 models of parts. And changing or testing new samples always are free to customer and to be finished within short time.Full equipments support us the enough production capacity. We can make a wide range of parts from 0.01kg ~ 20kg. We can offer a very short lead time for you and adjust our production shifts according to customers urgent needs.
Packaging & Shipping
FAQ
1.Are you manufacture or trading company?
A: We are manufacture since 2006.
2. Can we get free samples?
A. For the samples in our stocksize, sure, we’d love to provide you for free to test the quality, but hope you can bear the Freight cost.
B. For the customized samples, we can also open a new mould as your requests, but hope you can bear this samples cost.
3. What is surface treatment do you have?
A: Zinc plated, nickel plated, tin plated, brass plated, silver plated, gold plated, anodizing, etc.
4. Do you accept OEM/ODM?
A: Sure. We have more than 10 years OEM experience.
5. What’s your payment term?
A: Payment terms are flexible for us in accordance with specific conditions. Generally we advise 30%TT deposit, balance be paid before shipment
6.What is the normal lead time?
A. For stock products, we will send goods to you within 1-7days after receiving your payment.
B. For mass production, lead time is around 15-30 days, and longer if need open new mould.
7.Shipping
A. For small trial order,FEDEX, DHL, UPS, TNT etc can be provided.
B. For large order,we can arrange shipment by sea or by air according to your requirement.
Die Casting Machine Type: | Cold Chamber Die Casting Machine |
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Die Casting Method: | Precision Die Casting |
Application: | Agricultural Machinery Parts |
Machining: | CNC Machining |
Material: | Aluminum Alloy |
Surface Preparation: | Deburring |
Samples: |
US$ 3/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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What maintenance procedures are necessary to keep sheave pulleys in good condition?
To keep sheave pulleys in good condition and ensure their optimal performance, several maintenance procedures should be followed. Here is a detailed explanation of the necessary maintenance procedures:
1. Regular Inspection: Conduct regular visual inspections of the sheave pulleys to check for any signs of wear, damage, or misalignment. Look for cracks, corrosion, excessive groove wear, or any other issues that may affect the pulley’s functionality. Inspections can help identify potential problems early on and prevent further damage.
2. Cleaning: Clean the sheave pulleys regularly to remove dirt, debris, or built-up residue that may impair their operation. Use a soft brush or cloth to gently clean the pulleys and ensure they are free from any obstructions. Avoid using harsh cleaning agents that could damage the pulley’s surface.
3. Lubrication: Apply lubrication to the sheave pulleys to minimize friction and reduce wear. Use a suitable lubricant recommended by the manufacturer or a lubricant specifically designed for pulleys. Apply the lubricant sparingly and distribute it evenly along the pulley’s grooves and edges. Excess lubrication should be wiped off to prevent accumulation of dirt and debris.
4. Tension Adjustment: Check the tension of the cables or belts running on the sheave pulleys. Improper tension can lead to slippage, premature wear, or reduced performance. Follow the manufacturer’s guidelines or consult a professional to ensure the appropriate tension is maintained. Adjust the tension as necessary to maintain optimal operation.
5. Alignment: Ensure that the sheave pulleys are properly aligned with the cables, belts, or tracks they interact with. Misalignment can cause uneven wear, increased friction, and reduced efficiency. Check for any deviations in alignment and make necessary adjustments to ensure smooth and consistent operation.
6. Replacement: If any signs of significant wear, damage, or deterioration are detected during inspections, consider replacing the sheave pulleys. Worn or damaged pulleys may compromise the performance and safety of the system. Follow the manufacturer’s recommendations for replacement parts and procedures.
7. Professional Maintenance: For complex systems or in cases where specialized knowledge is required, it is advisable to seek professional maintenance services. Professional technicians can perform more comprehensive inspections, carry out advanced maintenance procedures, and address any specific issues related to the sheave pulleys.
Remember to consult the manufacturer’s documentation and guidelines for specific maintenance instructions and recommendations tailored to the sheave pulleys used in your particular system. Adhering to regular maintenance procedures will help extend the lifespan of the sheave pulleys, ensure their efficient functioning, and contribute to the overall reliability and safety of the system.
Can sheave pulleys be customized for specific machinery and equipment?
Yes, sheave pulleys can be customized to meet the specific requirements of different machinery and equipment. Here is a detailed explanation of the customization possibilities for sheave pulleys:
1. Size and Diameter: Sheave pulleys can be customized in terms of their size and diameter to match the space constraints and load-bearing capacity of the machinery or equipment. The diameter of the pulley can be adjusted to achieve the desired mechanical advantage or speed and torque ratio. Custom sizing ensures optimal performance and compatibility with the specific application.
2. Groove Configuration: The groove configuration of sheave pulleys can be customized to accommodate different types and sizes of cables, ropes, belts, or chains. The number, width, and depth of the grooves can be tailored to ensure proper engagement and effective power transmission. This customization allows for efficient load-bearing and cable routing specific to the machinery or equipment.
3. Material Selection: Sheave pulleys can be customized by selecting the appropriate material based on the specific application requirements. Different materials, such as steel, cast iron, aluminum, or various polymers, offer varying strengths, durability, and resistance to environmental factors. The material can be chosen to withstand the operating conditions, including temperature, moisture, corrosion, or chemical exposure, ensuring optimal performance and longevity.
4. Bearing Arrangement: The bearing arrangement of sheave pulleys can be customized to suit the specific machinery or equipment. Different bearing types, such as ball bearings or roller bearings, can be selected based on the load capacity and rotational speed requirements. The design can also incorporate provisions for easy maintenance and replacement of bearings, enhancing the overall functionality of the machinery or equipment.
5. Attachment Options: Sheave pulleys can be customized with various attachment options to facilitate their installation and integration into specific machinery or equipment. These options may include keyways, set screws, bushings, or flanges. Customized attachments ensure secure and precise mounting, enabling the sheave pulley to function effectively within the system.
6. Coatings and Finishes: Sheave pulleys can be customized with specific coatings or finishes to enhance their performance and durability. For example, pulleys can be coated with materials like zinc or chrome to improve corrosion resistance. Additionally, specialized coatings such as non-stick coatings or high-friction coatings can be applied to optimize the interaction between the pulley and the cables, ropes, belts, or chains.
7. Special Features: Depending on the requirements of the machinery or equipment, sheave pulleys can be customized with special features. These features may include noise-reducing properties, vibration dampening, static dissipation, or specific load-limiting mechanisms. Customization allows for the integration of these features, enhancing the overall performance and safety of the machinery or equipment.
Overall, sheave pulleys can be customized to meet the specific needs of different machinery and equipment. Customization options include size and diameter adjustments, groove configuration, material selection, bearing arrangement, attachment options, coatings and finishes, as well as the incorporation of special features. This customization ensures that the sheave pulleys are tailored to the unique requirements of the machinery or equipment, optimizing their performance, efficiency, and reliability.
How do sheave pulleys contribute to effective weightlifting and material handling?
Sheave pulleys play a crucial role in facilitating effective weightlifting and material handling operations. Here is a detailed explanation of how sheave pulleys contribute to these processes:
1. Mechanical Advantage: Sheave pulleys provide a mechanical advantage by utilizing the principle of leverage. When a rope or cable is threaded through the grooves of a sheave pulley, it creates a system of multiple ropes or cables. This arrangement allows for the distribution of the load over several strands, reducing the amount of force required to lift the weight. The mechanical advantage provided by sheave pulleys enables individuals to lift heavier loads with less effort, making weightlifting and material handling more efficient.
2. Directional Change: Sheave pulleys allow for changes in the direction of force applied to the lifting or moving object. By redirecting the path of the rope or cable, sheave pulleys enable weightlifting and material handling in various directions, including vertical, horizontal, or angled movements. This versatility in directional change is particularly useful in situations where objects need to be lifted, lowered, or moved in different orientations, enhancing the flexibility and adaptability of weightlifting and material handling processes.
3. Load Distribution: Sheave pulleys distribute the load evenly across multiple strands of rope or cable. This load distribution minimizes stress on individual strands, reducing the risk of rope or cable failure. By spreading the load, sheave pulleys enhance the safety and reliability of weightlifting and material handling operations. Additionally, load distribution helps prevent damage to the lifted or moved objects, ensuring their integrity during the process.
4. Controlled Speed: Sheave pulleys enable controlled speed during weightlifting and material handling. By adjusting the diameter and configuration of the sheave pulleys, the speed at which the rope or cable moves can be regulated. This control over speed is crucial for precise and safe lifting or movement of heavy objects. It allows operators to maintain proper control and prevent sudden or erratic movements, reducing the risk of accidents or damage to the load.
5. Efficient Power Transmission: Sheave pulleys facilitate efficient power transmission in weightlifting and material handling systems. By utilizing grooves that match the profile of the ropes or cables, sheave pulleys maximize the contact area and grip between the pulley and the lifting medium. This efficient power transmission minimizes slippage and loss of energy, ensuring that the applied force is effectively transferred to the load. As a result, weightlifting and material handling processes become more efficient and require less input power.
6. Scalability: Sheave pulleys offer scalability in weightlifting and material handling systems. Multiple sheave pulleys can be incorporated into a system to create complex arrangements, such as block and tackle configurations. These configurations allow for further mechanical advantage and increased lifting capacity. By adding additional sheave pulleys or combining them in different ways, weightlifting and material handling systems can be customized to meet specific load requirements, making them highly adaptable to different applications.
Overall, sheave pulleys significantly contribute to effective weightlifting and material handling by providing a mechanical advantage, allowing for directional changes, distributing the load evenly, enabling controlled speed, facilitating efficient power transmission, and offering scalability. These features enhance the efficiency, safety, and versatility of weightlifting and material handling operations in various industries and applications.
editor by CX
2023-10-19